Besmak

BOGIE COMPRESSION TEST MACHINE FOR STATIC LOAD AND WHEEL LOAD DISTRIBUTION TESTING – BMT-S/BOJI

The Bogie Compression Test Machine is a high-performance servo hydraulic testing system specifically designed for static compression testing of railway bogies. Developed for accurate force application, wheel load distribution measurement, and displacement analysis, this advanced testing solution enables manufacturers, railway operators, research institutions, and quality control laboratories to evaluate bogie performance under realistic loading conditions.

The system utilizes a high-rigidity test frame combined with a double-acting servo hydraulic actuator to provide precise force and displacement control. Its advanced measurement technology allows engineers to analyze wheel load distribution, structural deformation, suspension behavior, and overall bogie performance with exceptional accuracy.

Why Choose BESMAK Bogie Compression Test Machine?

  • High-precision static bogie load testing
  • Servo hydraulic closed-loop control system
  • Accurate wheel load distribution measurement
  • Real-time force, displacement, and deformation monitoring
  • Customizable testing configurations
  • High rigidity structural frame design
  • ISO 7500-1 compliant load measurement system
  • Suitable for railway manufacturers and research centers
  • Advanced data acquisition and reporting software

 

 

Key Features of the Bogie Compression Test Machine

Servo Hydraulic Loading System

The Bogie Compression Test Machine incorporates a high-performance double-acting servo hydraulic actuator that delivers stable and repeatable loading conditions. The actuator is positioned above the test area and applies force directly to the bogie structure through a specially designed loading head.

Benefits include:

  • Precise force control
  • Constant load testing
  • Displacement-controlled testing
  • User-defined test profiles
  • Excellent repeatability

 

Wheel Load Distribution Measurement

One of the most important functions of a Bogie Compression Test Machine is measuring wheel load distribution under applied loading conditions.

The system features:

  • High-precision load cells
  • Multiple wheel force measurement channels
  • Real-time load distribution analysis
  • Individual wheel force monitoring
  • Dynamic load balancing evaluation

This capability allows engineers to identify uneven load transfer and optimize bogie performance.

 

 

Advanced Displacement Measurement

The machine can accurately monitor displacement and structural deformation using high-resolution displacement transducers and non-contact measurement technologies.

Measured parameters include:

  • Vertical bogie displacement
  • Suspension movement
  • Structural deformation
  • Wheel position changes
  • Load-deflection characteristics

 

 

High-Rigidity Test Frame

The robust structural design minimizes unwanted deflection during testing and ensures highly accurate measurement results.

The rigid frame construction provides:

  • Long-term durability
  • Stable test conditions
  • Reduced vibration effects
  • Improved measurement accuracy
  • Reliable performance under heavy loads

 

 

Applications of Bogie Compression Test Machines

The Bogie Compression Test Machine is widely used in:

Railway Vehicle Manufacturers

Testing and validation of newly designed bogies.

 

Railway Maintenance Facilities

Inspection and verification of bogie performance after maintenance procedures.

 

Research and Development Centers

Development of advanced suspension systems and bogie designs.

 

Universities and Research Institutes

Railway engineering and transportation research projects.

 

Quality Control Laboratories

Routine performance verification and certification testing.

 

 

 

Testing Capabilities

The system supports a wide range of railway bogie testing procedures, including:

  • Static compression testing
  • Wheel load distribution testing
  • Bogie deformation analysis
  • Suspension stiffness measurement
  • Structural performance evaluation
  • Force-controlled testing
  • Displacement-controlled testing
  • Constant load testing
  • Custom railway test procedures

 

 

Intelligent Control and Data Acquisition

The Bogie Compression Test Machine is equipped with advanced testing software that enables:

  • Real-time graphical monitoring
  • Automatic test execution
  • Data recording and analysis
  • Custom report generation
  • User-defined testing methods
  • Multi-channel sensor integration

 

The system can integrate:

  • Load cells
  • LVDTs
  • Laser displacement sensors
  • Extensometers
  • Strain gauges
  • Additional external sensors

 

 

Technical Advantages

Precise Force Measurement

High-accuracy load cells provide reliable force measurement according to international testing standards.

 

Flexible Test Control

The system allows force control, displacement control, and constant load operation within a single platform.

 

Expandable Architecture

Additional sensors and measurement devices can be integrated according to project requirements.

 

Reliable Servo Hydraulic Performance

Fast response servo valves and advanced control algorithms ensure smooth and accurate loading throughout the test.

 

 

Industries Served

  • Railway Transportation
  • Rolling Stock Manufacturing
  • Railway Component Suppliers
  • Public Transportation Authorities
  • Research Laboratories
  • Universities
  • Engineering Institutes
  • Certification Organizations

 

 

Why BESMAK?

With more than 30 years of experience in material testing technologies and installations in over 75 countries, BESMAK provides reliable and customized railway testing solutions designed to meet international standards and demanding testing requirements.

Test with Confidence.

 

Product Code Product Name
MT-250S/BOJİ Servo-Hydraulic Bogie Test Machine, 250 kN Capacity
MT-450S/BOJİ Servo-Hydraulic Bogie Test Machine, 450 kN Capacity